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Porsche Standard Fit Long-Neck Intercooler #FPOR-0305

Product Details

Porsche Standard Fit Long-Neck Intercooler #FPOR-0305

These factory-fit Porsche intercoolers are direct replacements, have larger cooling areas and improved efficiency. A must for any Porsche upgrading to a larger turbo or running additional boost. Available in full-wing width and long neck styles.

 WARNING: This product in the physical form it is sold does not present a hazard. However, operations including, but not limited to welding, brazing, or thermal cutting can expose you to chemicals including Chromium, Nickel, Cobalt, Arsenic, Cadmium and Lead which are known to the State Of California to cause cancer, birth defects and other reproductive harm. For more information go to www.P65Warnings.ca.gov

Download PDF here… FPOR0305

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Construction:

ALL ALUMINUM TWIN PASS CORE– Billy Boat Exhaust oil coolers incorporate the highest aircraft-quality aluminum core that is available and is a two pass design.

CAST ALUMINUM TANKS with drain plug. The tanks of the oil cooler are cast and feature –12 inlet and outlet fittings on the same end for high volume oil flow.  They are positioned at a 45-degree angle from the core for easy line attachment.  Also cast into the tanks are mounting plates at the top of the cooler for easy installation, and a drain plug at one end.  The tanks are CNC machined, and are then heliarc welded to the core and pressure tested.

Performance:

Billy Boat Exhaust oil coolers provide a significant reduction in inlet versus outlet oil temperature.  (250 degree inlet, 170 degree outlet at 85 degree ambient air at 45 mph).  The addition of this cooler will increase the life of your engine and reduce the risk of engine failure.

Installation:

SPOILER MOUNT- Billy Boat Exhaust spoiler mount coolers requires a factory 930 spoiler or after-market version for installation.  Provisions for mounting are standard on the cooler.  However, due to the numerous different spoiler and methods of mounting, no standard bracket is available.   The product comes with –12 lines, aeroquip fittings, and adapter to connect directly to the lines in the right front fender.

FENDER MOUNT- The fender mount cooler replaces the stock “hoop” cooler, and bolts directly in its place.  The horn may need re-locating and one hole must be drilled to mount the cooler.  The product comes with lines that connect to the factory lines.  The 87 930 horn bracket works great.  It is available from Porsche and runs about $25.00.

Sizes:

The Billy Boat Exhaust oil cooler can be fabricated in any size for racing or endurance applications.  Standard sizes are listed below:

SPOILER MOUNT                                                             FENDER MOUNT

2 ½” Thick                                                                            2 ½” Thick

5 ½” Tall                                                                               12” Tall

15”, 20”, or 24” Wide                                     8” Wide

(20” standard – total length including tanks is 23 ½”)

Billy Boat Exhaust Safety, Installation and Liability Statements

SAFETY: Appropriate disassembly, assembly methods and procedures are essential to ensure the personal safety of the individual performing the kit installation. Improper installation due to the failure to correctly follow these instructions could cause personal injury or death. Read each step of the installation manual carefully before starting the installation.

  • Always wear safety glasses for eye protection.
  • Place the ignition switch in the OFF position.
  • Always apply the parking brake when working on the vehicle.
  • Block the front and rear tire surfaces to prevent unexpected vehicle movement.
  • Operate the engine only in well-ventilated areas to avoid exposure to carbon monoxide.
  • Do not smoke or use flammable items near or around the fuel system.
  • Use chemicals and cleaners only in well-ventilated areas.
  • Batteries can produce explosive hydrogen gas which can cause personal injury. Do not allow flames, sparks or flammable sources to come near the battery.
  • Keep hands and any other objects away from the radiator fan blades.
  • Keep yourself and your clothing away from moving parts when the engine is running.
  • Do not wear loose clothing or jewelry that can be caught in rotating or moving parts.

VEHICLE SUPPORT WARNING: Should the purchaser decide to install this exhaust product at home, be warned that car or light duty truck/van “bumper” jacks are intended for emergency use only. The use of frame contact jack stands in conjunction with a floor jack as main support is highly recommended to minimize accidental dropping of a vehicle while the installation proceeds. We recommend the use of a shop hoist if possible. Please use caution!

GENERAL STATEMENT OF LIABILITY: While we provide information for do-it-yourself installation of exhaust systems and related items, these operations are not without risk. Injury may occur during an installation or exhaust systems and their components may be damaged in the process. We are not responsible or liable for damages that may be sustained to persons or property during an installation. For this reason, we recommend professional installation as the best option when at all possible. While care has been taken in the preparation of the information contained in this web site, Billy Boat Exhaust and BillyBoatExhaust.com does not and cannot guarantee its accuracy. Anyone accessing this information does so at their own risk. It will be assumed that access indemnifies Billy Boat Exhaust and BillyBoatExhaust.com from any and all injury or damage arising from such use.

LOCAL LAWS & LIMITATION OF LIABILITY/DISCLAIMERS: Local Laws & Limitation of Liability/Disclaimers: The regulation of emissions production, noise levels and safety standards is undertaken by the federal government, each of the fifty state legislatures, and by many local municipalities, towns and counties. The manufacturer makes no warranties of merchantability, of fitness for a particular purpose, or that its products are approved for general use, or that its products comply with laws, regulations or ordinances in the states where they may be sold to the ultimate purchaser, the consumer. The entire risk as to the conformity of this product in any such state and as to repair, should the product prove to be defective or non-conforming, is on the retail purchaser, the buyer, the ultimate consumer of such product and it is not upon the seller, distributor, or manufacturer. In this connection, retail purchaser, the buyer, the ultimate consumer assumes the burden of the entire cost of any and all necessary service, alterations, and or repair. The foregoing statement limits the liability of the manufacturer.

If you have any questions please feel free to give us a call. Our direct line to the sales departments is 1-888-228-7435, ext 18. We are in Phoenix, AZ and can be reached 8am-5pm. Should you have questions that images would help explain, please email Mike at mike@bbexhaust.com.

*Please note, we do not follow daylight savings time if you are contacting us outside of Arizona.

We try to put as much information as possible within our product pages to help with application choice and the installation process. The business you purchased our product from can be a wealth of information, but should you need additional help and information, please feel free to call or our sales department.

Monday-Friday 8:30am-5:00pm Arizona time.
888-228-7435 x18 or 623-581-7600 x18

*Note that Arizona does not follow Daylight Savings Time.

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