All Billy Boat Performance Exhaust systems for the C5 come complete with mounting hardware and are direct replacement for stock exhaust systems. Attention to detail in manufacturing means easy installation. No machining. No down time. Just a faster, better sounding, better looking and more muscular Corvette right out of the box.
The Fusion is a bi-modal exhaust system, meaning it has two passages, or modes, that the exhaust can travel through the muffler. Each of the mufflers has two outlets, with one side having a butterfly type valve which allows the exhaust flow to be shut off, regulating which side of the muffler the flows exhaust One side of the muffler is the “quiet” side, and one side is the ‘loud” side. The “quiet” side is a smaller, muffled and chambered tube, while the ‘loud” side is 3″ tubing straight through.
What’s the difference between our exhaust systems?
BULLET – Aggressive Sound
Billy Boat Performance Exhaust has created the most aggressive C5 performance exhaust system to be released – the Bullet! Not for the meek or mild, the Bullet has quickly become the industry standard for a deep, aggressive muscle car sound on the C5. You can see up to 18 rear wheel horsepower and 17 ft lbs of torque from the Bullet. With Billy Boat Exhausts boldest tip style and configuration insure the C5 will scream ”muscle car”.
PRT – Aggressive Sound at Wide-Open-Throttle, Mild sound at cruise
The Billy Boat Exhaust PRT after-cat system employs exhaust technology unique to the aftermarket So unique, in fact, it doesn’t use a muffler at all. The Billy Boat Exhaust PRT system is simple in design, though more complex in theory, which suggests that you can have a mellow sound at cruising speeds and a sport note when you’re tearing up the streets. It allows true straight through exhaust passage under aggressive driving conditions.
ROUTE 66 – Moderate Sound
Cosmetics on the Route 66 are drastically improved with Billy Boat Exhaust’s exclusive quad 4.5″ wide and 3″ tall, rolled edge tips. The C5 Route 66 System creates a distinctive muscle car idle note that emits a true touring performance sound on the highway and will garner an additional 11 rear wheel horsepower.
Have more questions? Contact us!
The Magnuson-Moss Warranty Act makes it illegal for companies to void your warranty or deny coverage under the warranty simply because you used an aftermarket part. READ MORE…
Download PDF here… FCOR0155
With proper installation your new Billy Boat Exhaust system will last a lifetime. While installation of this product is very simple and straight forward, there are a couple areas that need some attention.
Fusion Exhaust switch operation.
Now that your install is complete you are ready to test the system. When starting the car, the exhaust valves will normally be open. With the engine running press the “on” button and the valves will close. Press the “off” button and the valves will again open unleashing the beast within.
Thanks again for choosing Billy Boat Exhaust. If you have any questions, please don’t hesitate to call our toll-free line at 888-228-7435.
SAFETY: Appropriate disassembly, assembly methods and procedures are essential to ensure the personal safety of the individual performing the kit installation. Improper installation due to the failure to correctly follow these instructions could cause personal injury or death. Read each step of the installation manual carefully before starting the installation.
VEHICLE SUPPORT WARNING: Should the purchaser decide to install this exhaust product at home, be warned that car or light duty truck/van “bumper” jacks are intended for emergency use only. The use of frame contact jack stands in conjunction with a floor jack as main support is highly recommended to minimize accidental dropping of a vehicle while the installation proceeds. We recommend the use of a shop hoist if possible. Please use caution!
GENERAL STATEMENT OF LIABILITY: While we provide information for do-it-yourself installation of exhaust systems and related items, these operations are not without risk. Injury may occur during an installation or exhaust systems and their components may be damaged in the process. We are not responsible or liable for damages that may be sustained to persons or property during an installation. For this reason, we recommend professional installation as the best option when at all possible. While care has been taken in the preparation of the information contained in this web site, Billy Boat Exhaust and BillyBoatExhaust.com does not and cannot guarantee its accuracy. Anyone accessing this information does so at their own risk. It will be assumed that access indemnifies Billy Boat Exhaust and BillyBoatExhaust.com from any and all injury or damage arising from such use.
LOCAL LAWS & LIMITATION OF LIABILITY/DISCLAIMERS: Local Laws & Limitation of Liability/Disclaimers: The regulation of emissions production, noise levels and safety standards is undertaken by the federal government, each of the fifty state legislatures, and by many local municipalities, towns and counties. The manufacturer makes no warranties of merchantability, of fitness for a particular purpose, or that its products are approved for general use, or that its products comply with laws, regulations or ordinances in the states where they may be sold to the ultimate purchaser, the consumer. The entire risk as to the conformity of this product in any such state and as to repair, should the product prove to be defective or non-conforming, is on the retail purchaser, the buyer, the ultimate consumer of such product and it is not upon the seller, distributor, or manufacturer. In this connection, retail purchaser, the buyer, the ultimate consumer assumes the burden of the entire cost of any and all necessary service, alterations, and or repair. The foregoing statement limits the liability of the manufacturer.
If you have any questions please feel free to give us a call. Our direct line to the sales departments is 1-888-228-7435, ext 18. We are in Phoenix, AZ and can be reached 8am-5pm. Should you have questions that images would help explain, please email Mike at firstname.lastname@example.org.
*Please note, we do not follow daylight savings time if you are contacting us outside of Arizona.
We try to put as much information as possible within our product pages to help with application choice and the installation process. The business you purchased our product from can be a wealth of information, but should you need additional help and information, please feel free to call or our sales department.
Monday-Friday 8:30am-5:00pm Arizona time.
888-228-7435 x18 or 623-581-7600 x18
*Note that Arizona does not follow Daylight Savings Time.
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